Water Cooled Chiller Excellent Cooling Chiller 5HP R22/R407C Injection Plastic Chiller

Applicable Industries	Plastic Industry, Injection Molding Industry, Extrusion Industry, Blow Molding Industry, Plastic Packaging Industry, Chemical Engineering Industry, Electronics Industry, Printing Industry, Electroplating Industry
Showroom Location	Egypt, Turkey, Viet Nam, Brazil, Peru, Indonesia, Pakistan, India, Mexico, Russia, Thailand, Chile, South Africa, Malaysia
Video outgoing-inspection	Provided
Machinery Test Report	Provided
Warranty of core components	1 Year
Core Components	PLC, Pump, Compressor, Evaporator, Condenser
Place of Origin	Guangdong, China
Weight	175 KG
Warranty	1 Year
Key Selling Points	Excellent Cooling
Condition	New
Type	Air-cooled
Brand Name	xinbang
Voltage	3PH-380V/50HZ (200V/220V/415V 50HZ/60HZ)
Dimension(L*W*H)	1280x680x1225 mm
Power	3750
Working Temperature Range	3°C ~ 50°C
Cooling Capacity	12814 Kcal/h
Compressor Power	5HP / 3.75KW
Evaporator Type	Shell and Tube
Refrigerant	R22 (R407C/R410A)
Condenser Type	Finned Copper Tube
Water Tank Capacity	45L
Pump Power	1HP / 0.75Kw
Pump Distance	25m
Pump Flow Rate	110 L/min
Controller	LCD

Air Cooled Water Chiller

The air cooled chiller, also known as an air-cooled box-type industrial chiller unit, utilizes a air-cooled heat dissipation design. It draws surrounding air into the equipment using built-in fans and dissipates heat through a condenser, thereby reducing the system temperature. It does not require an additional water cooling system and is relatively easy to install and maintain. Air cooled chiller is suitable for places with limited space or where sufficient cooling water cannot be provided. However, the cooling efficiency is affected by ambient temperature and humidity, so it is typically used in applications with lower heat loads. Each model is equipped with a range of safety features, including motor overload protection, phase loss and phase reversal alarms, anti-freeze thermostats, pressure gauges, and more. These chiller units demonstrate excellent performance and have a longer lifespan. Throughout the entire operating cycle, a series of steps based on the fundamental principles of heat exchange are followed. They are particularly suitable for industries that require precise control and regulation of chilled water temperature, allowing for precise control within the range of 3°C to 50°C, making them an important player in the modern industrial sector.

Working Principle

When the air cooled chiller starts, the refrigerant absorbs the heat from the cooled object in the evaporator and vaporizes. The compressor continuously extracts the generated gas from the evaporator and compresses it into high-temperature, high-pressure vapor. The refrigerant vapor is then sent to the condenser, where it undergoes heat exchange with the air. After releasing heat, it condenses into a liquid. The liquid refrigerant, after being depressurized by the expansion valve, enters the evaporator where it vaporizes again, absorbing heat from the cooled object. This heat exchange process is repeated until the industrial water is cooled to the desired temperature.

①	Compressor	⑨	Temp. sensor
②	Condenser	⑩	Water tank
③	Dry filter	⑪	Pump pressure gauge
④	Expansion valve	⑫	Pump
⑤	Evaporator	⑬	By-pass valve
⑥	Ball valve	⑭	Low pressure switch
⑦	Anti-freezing switch	⑮	High pressure switch
⑧	Level sensor	⑯	Blower

Application Scope in the Industry

Chillers are widely used in various industrial productions such as plastics, electronics manufacturing, electroplating, chemical engineering, ultrasonic cooling, and printing. They are employed in the cooling of molds for plastic processing machinery, significantly improving the surface smoothness of plastic products, reducing surface flaws and internal stress, preventing shrinkage and deformation, facilitating mold release, accelerating product shaping, and thus greatly enhancing the production efficiency and product quality of plastic molding machines.

Highlights of the Product

Scroll Compressor

The entire range of Xinbang air cooled chillers utilizes scroll compressors. The compressor serves as the heart of the entire refrigerant cycle system. The scroll compressor adopts a dual-flex design, ensuring tight sealing between the scroll discs. This design allows the scroll discs to separate radially and axially, allowing debris or liquid to pass through without damaging the compressor. This results in increased compressor lifespan, enhanced reliability, better liquid tolerance, and improved tolerance for impurities.

Shell and Tube Evaporator The air cooled chiller utilizes a shell and tube evaporator. In this system, the refrigerant evaporates inside the heat exchange tubes, while water flows on the shell side. To enhance the heat exchange efficiency, a 2mm thick baffle plate is installed on the shell side, causing the water to flow back and forth to create ice brine. Additionally, to maintain a stable operating temperature, the exterior shell of the evaporator is covered with insulation material. For the heat exchange tubes, we employ high-efficiency seamless copper tubes. These tubes undergo a grooving process to form internal thread fins, thereby increasing the heat exchange surface area with the refrigerant. With this technology, the heat transfer area is doubled, significantly improving the heat transfer efficiency.

By adopting a high-efficiency copper tube with aluminum finned type condenser, the air cooled chiller effectively dissipates heat. The finned structure increases the heat exchange surface area between the condenser and the surrounding environment, improving the heat dissipation efficiency. The excellent thermal conductivity of copper tubes, combined with the efficient heat dissipation characteristics of aluminum fins, ensures high efficiency during the cooling process. Additionally, the application of light water aluminum and blue aluminum foils provides an additional protective layer. They help prevent corrosion of the copper tubes in corrosive environments, thereby extending the lifespan of the condenser and maintaining optimal refrigeration performance.

Product Specifications

Model		Unit	XTCW	XTCW	XTCW
Cooling Capacity		KW	14.5	17.5	27
		Kcal/h	12758	15054	23220
Compressor	Input Power	KW	3.75	4.5	6
	Rated Power	HP	5	6	8
Power		3PH-380V/50HZ
Evaporator	Type	Shell and Tube
	Pie Diameter	inch	1”	1”	2”
Refrigerant	Type	R22
	Quantity	KG	2	2.5	4
Condenser(air chiller)	Type	Finned Copper Tube + Low Noise Outer Rotor Fan
	Fan Power	W	180*2	180*2	420*2
Water Tank Capacity		Liter	45	45	80
Pump	Power	KW	0.75	0.75	1.5
		HP	1	1	2
	Distance	m	35	35	15
	Flow Rate	L/min	110	110	360
Safety Protection	High and Low Pressure Protection, Overload Protection,Overtemperature Protection, Phase Sequence Protection,etc.
Dimensions(L*W*H)		mm	1280*680*1225	1280*680*1225	1550*850*1508